Tungsten Carbide ri Blades: Pinnacle ti Ige Performance

Imọ-ẹrọ fun Iṣe Awọn iwọn: Imọ-jinlẹ Lẹhin Awọn abẹfẹlẹ Carbide

Tungsten carbide saw abe jẹ aṣoju gige gige ti imọ-ẹrọ ohun elo ile-iṣẹ, apapọ awọn patikulu carbide tungsten (85-94%) pẹlu alapapọ cobalt (6-15%) nipasẹ awọn ilana sintering ilọsiwaju. Eyi ṣẹda ohun elo kan pẹlu awọn ohun-ini alailẹgbẹ:

• Lile: 1,500-2,200 HV (Vickers)
• Resistance Ooru: Ṣe itọju gige gige titi de 900°C
• Wọ Resistance: 50-100X gun aye ju HSS abe

Shanghai Easydrill nlo awọn onipò-abẹ-micron carbide (0.5-0.8μm) pẹlu awọn matiri kobalt ti ọpọ-siwa ni awọn abẹfẹlẹ Ere wọn. Ilana ohun-ini yii ṣaṣeyọri iwọntunwọnsi to ṣe pataki laarin lile lile fifọ ati yiya resistance - mu awọn abẹfẹ ṣiṣẹ lati koju awọn ipa ti o pọju ti o pade ni awọn ohun elo gige CNC ode oni.

Imọ Anfani Redefining Industrial Ige

1. Igbesi-aye gigun ti ko ni afiwe & Ṣiṣe iye owo
Idanwo yàrá fihan:

• Awọn abẹfẹlẹ Carbide ṣiṣe ni 8-12X to gun ju awọn omiiran HSS ni gige irin
• Iyipada iyipada ọpa ti o dinku ṣe alekun lilo ẹrọ nipasẹ 30-45%
• Iye owo-fun-gige dinku nipasẹ to 60% laibikita idoko-owo akọkọ ti o ga julọ

2. Agbara Ohun elo to gaju
Easydrill's carbide abe ilana awọn ohun elo ti ko ṣee ṣe fun awọn abẹfẹlẹ ti aṣa:

• Awọn irin lile (HRC 50-65)
• Awọn akojọpọ abrasive (CFRP, G10, awọn ohun elo erogba)
• Awọn alloy ti kii ṣe irin pẹlu akoonu silikoni> 18%
• Awọn irin alagbara (304, 316L, awọn onipò meji)

3. konge Ige Performance

• Ṣetọju awọn ifarada onisẹpo laarin ± 0.05mm
• Dada pari si isalẹ lati Ra 0.4μm achievable
• Ipilẹṣẹ burr ti o kere julọ lori awọn ohun elo tinrin (<0.5mm)

Tabili Ifiwera Iṣẹ:

Awọn ohun elo Iṣẹ Ibiti Carbide jẹ gaba lori

Irin Manufacturing Iyika

• Ọkọ ayọkẹlẹ: Gige awọn òfo jia lile (HRC 58-62), awọn rotors biriki, awọn ọpa axle
• Aerospace: Awọn abẹfẹlẹ tobaini slotting pipe (Inconel 718), awọn paati airframe akojọpọ
• Agbara: Ṣiṣe awọn ohun elo epo / gaasi liluho, awọn ọpa ti afẹfẹ afẹfẹ

Specialized elo Processing

• Ige Apapo: Ige-ọfẹ Delamination ti CFRP pẹlu awọn geometries ehin pataki
• Okuta/Kokoro: Awọn abẹfẹlẹ diamond ti a fi agbara mu fun awọn ohun elo ikole
• Ile-iṣẹ Ounjẹ: Sisẹ irin alagbara mimọ laisi ibajẹ

Imọ-ẹrọ Didara: Awọn Innovations Shanghai Easydrill

Gẹgẹbi oludari ISO 9001-ifọwọsi olupese, Easydrill Titari imọ-ẹrọ carbide siwaju pẹlu:

1. To ti ni ilọsiwaju Eyin Technology

• Lilọ asymmetric: Din gbigbọn nipasẹ 40% ni gige ogiri tinrin
• Apẹrẹ Pitch Ayipada: Imukuro resonance irẹpọ ni RPM giga
• Micro-Grain Carbide (0.4μm): Fun digi pari lori awọn aranmo iṣoogun

2. Ohun-ini Coatings

• TiAlN (Aluminiomu Titanium Nitride): 2,800 HV lile
• DLC (Diamond-Bi Erogba): <0.1 olùsọdipúpọ edekoyede
• Awọn Layer Nanocomposite: Awọn idena igbona iṣẹ-pupọ

3. konge Manufacturing

• Aládàáṣiṣẹ CNC lilọ pẹlu ± 0.005mm ifarada
• Alurinmorin tan ina elekitironi fun awọn isẹpo ti ko ni ofo
• Resonance-ni idanwo abẹfẹlẹ ara

Yiyan Rẹ Ti aipe Carbide Blade: Imọ Itọsọna

Lominu ni yiyan paramita

Ṣiṣẹ Awọn iṣe ti o dara julọ

1. Iṣakoso iyara: Maṣe kọja iwọn SFM ti o pọju ti olupese
2. Imudara kikọ sii: Bojuto 0.06-0.12 mm / fifuye ërún ehin
3. Ilana Coolant: Itutu iṣan omi ti o ga-titẹ (> 15 bar) fun awọn irin lile
4. Ti irẹpọ Iṣakoso: Lo oniyipada ipolowo abe loke 3,000 RPM

Ojo iwaju ti Carbide Technology

Shanghai Easydrill nyorisi imotuntun pẹlu:

• Awọn ọna Blade Smart: Awọn sensọ ti a fi sinu ibojuwo iwọn otutu ati wọ
• Awọn sobusitireti arabara: Awọn ẹya carbide gradient fun resistance ikolu
• Ṣiṣẹda Alagbero: Titi-lupu tungsten atunlo
• AI-Iṣapeye Awọn aṣa: Algorithm-ti ipilẹṣẹ ehin geometries

Kí nìdí Carbide Blades Gbà Unmatched ROI

Lakoko ti awọn idiyele akọkọ jẹ 3-5X ga ju HSS lọ, awọn abẹfẹlẹ carbide pese:

• 75% idinku ninu iṣẹ iyipada ọpa
• 40% ilosoke ninu ẹrọ iṣamulo
• 62% iye owo kekere-fun-ge ni awọn irin lile
• Atunse odo lori konge irinše

Ni iriri Awọn anfani Easydrill
Shanghai Easydrill's carbide ri awọn abẹfẹ dapọ pipe imọ-ẹrọ Jamani pẹlu ṣiṣe iṣelọpọ Kannada. Lati awọn igi okun to ṣee gbe si awọn ohun elo ri tutu 800mm, awọn solusan wa ṣe jiṣẹ:

+ Awọn geometries ehin adani fun ohun elo rẹ pato
✓ Awọn ibora nano-ini fun awọn ohun elo to gaju
✓ data iṣẹ ṣiṣe ẹni-kẹta fun gbogbo abẹfẹlẹ
+ Atilẹyin imọ-ẹrọ pẹlu iṣapeye paramita gige

Yipada awọn iṣẹ gige rẹ - Kan si Shanghai Easydrill loni fun itupalẹ ohun elo ọfẹ ati eto abẹfẹlẹ idanwo.